SleekEven Manufacturing Capabilities

The plastic bases for the abrasive brushes are created using injection molding. This ensures a precise fit and strong foundation for the filaments.

The manufactured abrasive filaments are then cut to the required lengths and carefully assembled onto the plastic bases, ensuring even distribution and secure attachment.

The assembled filaments are glued onto the plastic bases and allowed to dry. This step ensures that the filaments remain firmly in place during use.

Each abrasive brush undergoes a thorough quality inspection to ensure that it meets SleekEven’s high standards for performance and durability. Only products that pass this rigorous inspection are approved for shipment.

The blended raw materials are precisely measured and loaded into molds. This process is crucial for achieving the correct shape and size of the grinding discs.

The molds filled with raw materials are then heated in a pressing machine. This step applies the necessary pressure and temperature to bond the materials together, forming a solid and durable grinding disc.

After the heating and pressing process, the newly formed grinding discs are carefully removed from the molds. This step requires precision to maintain the integrity and shape of each disc.

The grinding discs are then subjected to a gluing process to ensure that any additional components or layers are securely attached. This step enhances the strength and functionality of the discs.

Each grinding disc undergoes a thorough quality inspection to ensure it meets SleekEven’s high standards. This includes checking for any defects, verifying dimensions, and testing performance. Only discs that pass this rigorous inspection are approved for shipment.

Mixing diamond powders with metal binders, followed by pressing and sintering to create robust diamond segments that provide the cutting edge.

Cutting and shaping the steel substrate to the desired dimensions, ensuring it meets the specific design requirements for the saw blade.

Attaching the diamond segments to the steel substrate through a hot press sintering process, which fuses them together under high temperature and pressure.

Ensuring the saw blade is perfectly straight and balanced to prevent wobbling and ensure precise cuts during use.

Conducting thorough inspections and tests to verify that the saw blades meet strict quality standards, ensuring reliability and performance.

The prepared raw materials are fed into an extrusion machine, where they are heated and forced through a die to form continuous abrasive filaments. This process is crucial for achieving uniform thickness, consistency, and optimal abrasive properties.

Once extruded, the filaments are cooled and wound onto spools or cut into manageable lengths for easy handling and transportation. This step ensures that the filaments are stored in a way that maintains their quality and prevents damage.

The filaments are then cut to the required lengths based on customer specifications or the intended application. Precision cutting ensures that each filament meets the exact standards needed for efficient performance in abrasive tools.

Every batch of filaments undergoes a rigorous quality inspection process. This includes checking for consistency in diameter, tensile strength, and abrasive properties. Only filaments that pass this stringent inspection are approved for use in SleekEven's abrasive products.